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Elevator

Risong's elevator manufacturing automation solutions provide automatic production lines for the elevator manufacturing industry, such as production lines for wallboards, roofs, floors, underframes, door jamb pillars, door panels, door jambs, door heads, and pillars, involving the application of 17 categories of elevator components. In total, Risong has delivered more than 100 sets of equipment to customers in the industry, and owns 31 related patents in the elevator industry. It maintains a professional design team with mature experience in the elevator industry.
Risong has mastered key technologies such as automatic conveying and locating, automatic riveting, automatic loading, automatic grabbing of workpieces, automatic detection of workpiece specifications and positions, and automatic loading and packaging of paper in the elevator production process. From sheet metal to product packaging, the whole elevator laminate production process has become unmanned, significantly improving production efficiency and product quality.
Specifically, according to the production process features of elevator workpieces, Risong has developed new riveting processes related to blind riveting, pull riveting, rivetless riveting and self-piercing riveting, etc., optimized the existing processes of customers, and applied the full-automatic gluing system to elevator production, realizing the automation of gluing. Risong adopts modular design, such as painting components, screwing components, arc welding components, and spot welding components, for customers' choice of corresponding technical modules according to different process requirements, which allows high openness and combination of modules to build different elevator production systems catering to specific requirements. Risong is one of the first enterprises in the elevator industry to transform and upgrade the traditional production line with robots, reflecting its overall solution ability and its strength in continuous technology development and innovation.

Typical Case

Full-automatic Assembly Line for Elevator Landing Door Panel

It realizes the automation of such processes as rubber strip riveting, guide shoe installation, paper packing, palletizing, gluing, and riveting. Automatic equipment is introduced for reduced labor intensity and improved quality of elevator landing door panels. Integration of all the processes for elevator landing doors aims to achieve full-automatic production, and Risong has become the first in applying this production mode in China.

Project Cases

Automatic Production Line for Grabbing, Bending and Palletizing of Elevator Door Panels

In the past, after the elevator landing door panel was bent and formed, it was manually taken from the bending machine, riveted and fixed at four ends, and then handled and palletized. The welding process applied by Risong improves the previous riveting work. This application was the first time in the production of elevator landing door panels, and meanwhile, it avoided the potential safety hazards caused by riveting. This process was promoted horizontally in the elevator industry. Fifteen production lines have been made for different elevator manufacturers.

Full-automatic Intelligent Loading and Blanking Line for Elevator Landing Door Panel

The intelligent automatic loading and blanking production line is adopted for reduced labor intensity. Meanwhile, this production line has been promoted in the elevator industry. Five similar production lines have been made. In particular, it has been the first time that the function was applied to the elevator painting line, which enables the robot to grab and drop materials with the hook traveling synchronously, without the need for the hook traveling chain to stop and hold.

Flexible Production Line for Elevator Welding, Handling, and Coating

The world's cutting-edge highly flexible servo robot greatly improves the automation degree of the production line. The high-definition 2D image system ensures the accuracy of material grabbing and the automatic identification of workpiece types, realizing the full automation of the process. The resistance pressure welding method is adopted to simplify the punching process and reduce the use of raw materials, resulting in higher efficiency and lower costs. Flawless products are made using an adaptive welding control system and spatter-free welding technology.